Automotive Electronics Supplier Solution

The rise of ADAS, parking systems, DMS, and multi-camera architectures demands harnesses capable of stable high-speed data transmission. Common issues in the industry include:

• Insufficient EMC shielding
• Impedance inconsistency causing image noise
• High precision requirements for wire twisting and terminal crimping
• Outsourced harness suppliers unable to maintain signal integrity

👔 Customer Requirements

A Tier-1 electronics supplier upgrading its camera module required:

1. ±5% impedance consistency
2. Enhanced EMC shielding against interference
3. Compact harness structure
4. Reliable crimping and high batch consistency
5. Full reliability verification (thermal, bending, vibration)

Our Advantages

1️⃣ Advanced signal harness engineering

• Optimized wire pairing and routing
• Terminal fit and electrical simulation
• Multi-layer shielding solutions

2️⃣ Precision manufacturing control

• Automated cutting + stripping + crimping
• 100% terminal cross-section monitoring
• Tight control of twisting pitch and wire spacing
• Dimensional traceability throughout production

3️⃣ Automotive-grade testing capability

• High-frequency signal testing
• EMC attenuation validation
• Bending and flex fatigue testing
• 10,000+ cycle insertion/extraction tests

📄 Solution & Results

Jiusu designed a custom multi-layer shielded structure with improved impedance control and high-accuracy crimping parameters.
Outcome:

• 38% improvement in EMC performance
• Significant reduction in image noise
• Defect rate dropped from 0.8% to 0.05%
• Customer successfully approved by a major automaker

📦️ Recommended Products

• ✔️High-speed FAKRA harnesses
• ✔️ADAS signal and data harnesses
• ✔️Shielded camera harness assemblies
• ✔️Automotive-grade micro-connectors